slag formation steelmaking induction furnace
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slag formation steelmaking induction furnace

(PDF) Development of synthetic slag for desulphurisation ...

2021-2-7 · of the steel during steelmaking in induction furnace, Advances in Materials and Processing Technologies, DOI: 10.1080/2374068X.2021.1878729 To link to this article: https://doi.or g/10.1080 ...

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Control of Slag and Insoluble Buildup in Ladles, Melting ...

2020-5-14 · Slag Formation: The formation of slag in the melting of ferrous metals in the foundry is inevitable. ... In a coreless induction furnace, slags normally deposit along the upper portion of the lining or crucible walls and above the heating coils.

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Development of synthetic slag for desulphurisation of

developed synthetic slag is validated with experimental works in the induction furnace and empirical models and it has been discussed in subsequent section. 2.

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Mineral Reactions and Slag Formation During Reduction

2017-2-6 · Furnace Pellets. Ironmaking and Steelmaking, 34, 5:422-430 II Ryösä, E., Wikström, J., Lindblom, B., Rutqvist, E., ... 9.1 Formation of Potassium Slag in Olivine Fluxed Blast Furnace Pellets ... amount of liquid slag early in the blast furnace gives higher porosity which

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Slag foaming practice in the steelmaking process ...

2018-6-1 · Slag foaming is one of the main practices to be induced and controlled during the electric arc (EAF) furnace operation [1], [9], [10], [11]. This procedure has an important impact on the thermal efficiency, tapping time (reducing the cold charge melting) and refractory lining/electrodes consumption of the EAF.

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Steelmaking Slag - an overview | ScienceDirect Topics

2012-4-4 · Steelmaking Slag. Steelmaking slag, or steel slag, is a by-product from the production of steel during the conversion of hot metal to crude steel in a basic oxygen furnace, or during the melting of scrap in an EAF. From: Sustainable and Nonconventional Construction Materials using Inorganic Bonded Fiber Composites, 2017.

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Improved Slag Formation in the Blast Furnace by Co ...

2017-2-6 · Selection of basic slag formation injectant Possible fluxes to be injected into the blast furnace were considered to be burnt lime, burnt dolomite or BOF slag. Limestone or dolomite have a strong cooling effect on the raceway flame temperature, which would limit the injection rate of pulverized coal too much. The effect on tuyere slag formation

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Slag formation path during dephosphorization process in a ...

2015-12-3 · The slag formation path is important for efficient dephosphorization in steelmaking processes. The phosphorus capacity and the melting properties of

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Control of Slag and Insoluble Build-up in Melting Furnaces

2020-5-14 · The areas of slag deposits are at a much lower temperature than the center of the furnace walls. Slag also is deposited in areas midway down the crucible lining, where insufficient metal turbulence from magnetic stirring occurs. Channel Furnaces: Another type of induction melting furnace is the channel furnace. The channel and the coreless ...

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Basic Oxygen Steelmaking Slag: Formation, Reaction, and ...

2021-8-10 · Basic oxygen steelmaking (BOS) slag, a product of hot metal element (e.g., Si, Mn, Fe, P) oxidation and flux (e.g. lime, dolomite) dissolution, plays a critical role in the production of high-quality crude steel, although its behavior inside the BOS vessel (formation and reaction with metal droplets and gas) is still not clear and its recycling has always been challenging.

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Slag foaming practice in the steelmaking process ...

2018-6-1 · Slag foaming is one of the main practices to be induced and controlled during the electric arc (EAF) furnace operation [1], [9], [10], [11]. This procedure has an important impact on the thermal efficiency, tapping time (reducing the cold charge melting) and refractory lining/electrodes consumption of the EAF.

Read More
Melting behaviour of sponge iron in

2010-9-6 · producing steel by melting sponge iron in coreless induction furnace . Mostly attention was paid towards the study of effect of slag formation , lining corrosion and power consumption. In normal induction furnace operation, before the addition of DRI, a liquid pool is made. Due to low conductivity of slag, it cools and forms a hard

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MgO modification of slag from stainless steelmaking

2009-8-26 · in volume of about 11% and a total disintegration of the slag. AOD slag from stainless steelmaking was re-melted in a laboratory induction furnace, together with olivine and calcinated dolomite, to investigate the prevention of disintegration by increased MgO content of the slag with small changes in CaO to SiO 2 ratio. The modified slag was ...

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Mineral Reactions and Slag Formation During Reduction

2017-2-6 · Furnace Pellets. Ironmaking and Steelmaking, 34, 5:422-430 II Ryösä, E., Wikström, J., Lindblom, B., Rutqvist, E., ... 9.1 Formation of Potassium Slag in Olivine Fluxed Blast Furnace Pellets ... amount of liquid slag early in the blast furnace gives higher porosity which

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Thermodynamic calculation on the smelting slag of direct ...

2003-3-1 · Thermodynamic calculation on the smelting slag of direct recycling of electric arc furnace stainless steelmaking dust was presented. An induction furnace was used to simulate electric arc furnace smelting to recover the metals from the dust. The elements of iron, chromium and nickel in the ingot and the components of metal oxides in the slag were analyzed. The

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Improved Slag Formation in the Blast Furnace by Co ...

2017-2-6 · Selection of basic slag formation injectant Possible fluxes to be injected into the blast furnace were considered to be burnt lime, burnt dolomite or BOF slag. Limestone or dolomite have a strong cooling effect on the raceway flame temperature, which would limit the injection rate of pulverized coal too much. The effect on tuyere slag formation

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Basics of slag production - Article on the slag industry ...

2011-10-27 · Typically the density is relatively low, closer to that of blast furnace slag than steelmaking slag, which can influence its suitability for certain markets. About the author Lewis Juckes graduated from the University of Natal in 1963 and worked as a geologist during the 1960s (including two years in the Antarctic).

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CHROMITE SPINEL FORMATION IN STEELMAKING SLAGS

j. burja et al.: chromite spinel formation in steelmaking slags Materiali in tehnologije / Materials and technology 48 (2014) 5, 753–756 755 Figure 5: XRD spectrum of a slag sample after FeSi ...

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Spinel Formation for Induction Furnace Linings

2020-11-16 · A STUDY ON SPINEL FORMATION AND SINTERING BEHAVIOR OF Al 2 O 3-MgO SYSTEM FOR INDUCTION FURNACE LININGS Ozan UYLAS*1,2, Muharrem TİMUÇİN3,4, Ender SUVACI1, Muammer BİLGİÇ5, Beyhan ÖZDEMİR4, Oktay UYSAL2, Uğur CENGİZ5,Özkan KURUKAVAK4, Hasan ERDOĞAN4,Yakup YALÇINKAYA4 1Andolu

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Inductive melting in steelworks - ABP Induction Systems

2020-4-30 · FURNACE AND INDUCTION FURNACE Nasco is operating an induction system in its electric steel works in Dammam, Saudi Arabia since the end of 2008 as an additional melting unit to the electric arc furnace to produce over 900 kt/a of construction steel [4]. Liquid charges of 100 t are produced in 55 min cycles. The electric arc furnace melts

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Melting behaviour of sponge iron in

2010-9-6 · producing steel by melting sponge iron in coreless induction furnace . Mostly attention was paid towards the study of effect of slag formation , lining corrosion and power consumption. In normal induction furnace operation, before the addition of DRI, a liquid pool is made. Due to low conductivity of slag, it cools and forms a hard

Read More
MgO modification of slag from stainless steelmaking

2009-8-26 · in volume of about 11% and a total disintegration of the slag. AOD slag from stainless steelmaking was re-melted in a laboratory induction furnace, together with olivine and calcinated dolomite, to investigate the prevention of disintegration by increased MgO content of the slag with small changes in CaO to SiO 2 ratio. The modified slag was ...

Read More
Mineral Reactions and Slag Formation During Reduction

2017-2-6 · Furnace Pellets. Ironmaking and Steelmaking, 34, 5:422-430 II Ryösä, E., Wikström, J., Lindblom, B., Rutqvist, E., ... 9.1 Formation of Potassium Slag in Olivine Fluxed Blast Furnace Pellets ... amount of liquid slag early in the blast furnace gives higher porosity which

Read More
Improved Slag Formation in the Blast Furnace by Co ...

2017-2-6 · Selection of basic slag formation injectant Possible fluxes to be injected into the blast furnace were considered to be burnt lime, burnt dolomite or BOF slag. Limestone or dolomite have a strong cooling effect on the raceway flame temperature, which would limit the injection rate of pulverized coal too much. The effect on tuyere slag formation

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STUDIES ON DIRECT REDUCED IRON MELTING IN

2012-7-26 · furnace steelmaking. 3. DRI MELTING FOR STEELMAKING India is the only country in the world using induction furnaces on a large scale for production of steels (15.5%). For smoothening of the melting operation, periodical removal of slag is required as it gets solidifies on top of the liquid bath and hinders further melting of DRI briquettes.

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Chemical characteristics of iron and steel slag : NIPPON ...

2020-10-18 · The primary components of iron and steel slag are limestone (CaO) and silica (SiO 2).Other components of blast furnace slag include alumina (Alsub>2 O 3) and magnesium oxide (MgO), as well as a small amount of sulfur (S), while steelmaking slag contains iron oxide (FeO) and magnesium oxide (MgO).In the case of steelmaking slag, the slag contains metal

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MARINE DRIVE PROTECTION BY FORMATION OF SEA

2017-3-30 · slag which produced from 140 numbers of steel making plants in Bangladesh. [BRMA, 2014].This paper presents an assessment on the byproduct namely steelmaking slag resulting from scrap metal processing at induction furnace, Ladle Refining Furnace (LRF) & Electric Arc furnace. The aim of

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Melting Time Prediction Model for Induction Furnace ...

2021-1-20 · the induction furnace but also reduce the effective diameter of the furnace mak-ing charging a much difficult operation. This also brings about an increase in the amount of slag with about 10 kWh energy loss per 1% slag that is f[18] ormed [19]. To accurately determine the melting time of an induction furnace campaign, real-time analysis of the ...

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Effect of CaO/Al2O3 Ratio of Ladle Slag on Formation ...

ratio of the ladle slag was varied to understand the effect of slag basicity on the formation behavior of inclusions. Moreover, the optimum range of slag basicity to suppress the harmful spinel inclusion will be proposed. 2. Experimental Experiments were carried out using a high-frequency induction furnace as shown in Fig. 1. The quartz reac-

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USE OF ALUMINIUM DROSS FOR SLAG TREATMENT IN

2010-7-21 · steelmaking (ladle treatment) facilities have been made by many steelmakers to accommodate changing product needs. The reasons for this are as follows : Primary steelmaking is mainly concerned with decarburizing in the BOF (basic oxygen furnace) or melting in the EAF (electric arc furnace), with relatively

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